Robotic integrators play a crucial role in helping American manufacturers by streamlining production processes, improving efficiency, and maintaining competitiveness in a global market. Here are several ways they contribute:
1. Increased Efficiency and Productivity
- Automation of Repetitive Tasks: Many American Manufacturers have struggled to find, train and keep qualified team members. According to new benchmarking data from the Society for Human Resource Management (SHRM), the average cost per hire was nearly $4,700. When jobs include monotonous, repetitive tasks day in and day out, keeping those team members can be even harder. Robots can handle repetitive tasks with high precision and speed, reducing the time required for production and the amount you spend on your hiring budget. Existing team members can also be re-directed to other areas of your manufacturing process which need help.
- 24/7 Operation: Robots can work continuously without breaks, significantly increasing production output.
2. Improved Quality and Consistency
- Precision: Robots provide consistent and precise work, reducing errors and defects in the manufacturing process. This can turn into less rejects and rework of the product, thus improving your bottom line.
- Quality Control: Advanced robotic systems can include quality control mechanisms, ensuring each product meets the required standards.
3. Cost Reduction
- Labor Costs: As noted above; by automating tasks, manufacturers can reduce labor costs and reallocate human workers to more complex and value-added tasks. You can invest in training your loyal team members to empower them to grow personally and contribute more to your company’s success.
- Operational Costs: Robots can reduce waste and optimize the use of materials, lowering overall production costs.
- ROI: Cost reduction calculations are a key factor used to determine your return on investment for your robot automation cell. Be honest with yourself when evaluating the costs to determine your budget and if you should move forward with a robot automation project.
4. Enhanced Flexibility and Scalability
- Adaptability: Modern robots can be programmed to handle various tasks and can easily be reconfigured for different production lines. A good integration partner will assist you in your automation journey and should become a trusted advisor. They can offer after sales support program to help you reprogram your robots to meet the changing needs of your production. With advancements in technology and skillsets, a handful of robot integrators can also help reprogram your robots remotely.
- Scalability: Manufacturers can scale operations up or down quickly by adding or removing robots based on demand.
5. Safety and Risk Management
- Hazardous Tasks: Robots can perform dangerous tasks, reducing the risk of injury to human workers.
- Ergonomics: By taking over physically demanding jobs, robots help prevent workplace injuries related to repetitive strain and overexertion.
6. Innovation and Competitiveness
- Advanced Technologies: Integrators bring the latest robotic technologies to manufacturers, helping you stay ahead of your competition.
- Customization: Robots can be customized to meet specific manufacturing needs, providing a competitive edge.
7. Data and Analytics
- Data Collection: Robots equipped with sensors can collect vast amounts of data during the manufacturing process.
- Analytics: This data can be analyzed to improve processes, predict maintenance needs, and optimize production schedules.
8. Environmental Benefits
- Energy Efficiency: Robots can optimize the use of energy and resources, contributing to more sustainable manufacturing practices.
- Waste Reduction: Precision and consistency in production lead to less waste of materials.
9. Understanding Your Company and Goals
- Trusted Advisor: Your integrator should be a trusted advisor who asks questions to fully understand your company, your goals, your processes, and what issues or constraints you have. They should also hear what you are saying to provide a solution that meets your needs rather than just trying to sell you something.
- SOW Definition: When you begin an automation project, work with your robot integrator to define the reasons to automate a process. Having complete understanding of what you want to accomplish and why eliminates grey areas which should never be allowed when creating a concept for your robot automation needs. You can only spend money once, so be as thorough as possible when laying out the Scope of Work.
ABCO has assisted our American manufacturing customers achieve significant improvements in efficiency, quality, and cost-effectiveness over the years. We work tirelessly to ensure they remain competitive in the global market. If you are looking at robotic automation for the first time, please contact us at sales@goabco.com.
About ABCO Automation
For nearly five decades, ABCO Automation has earned the trust of our customers as a go-to partner for Custom Automation Solutions, Robotic Automation, Contract Manufacturing, Standard Product Solutions and Engineering Services. An employee owned, North Carolina Based corporation, ABCO is driven by improving the profitability and quality of life for our customers and their teams through innovation and technology advancements. For more information, please contact ABCO Automation at media@goabco.
